Customized Part Gear Shaft Used For Minning Machinery

Description
 





 


Product Overview

Machines working in mining and heavy lifting rarely stop because a part is obsolete. this product covers the two things that usually go together: gear shafts, planetary gears and gear teeth machined to drawing, and the planetary gearboxes those parts sit inside on FUWA crawler cranes and SANY rotary drilling rigs.

Most enquiries begin with a worn or broken gear in a hoist, slewing or travel drive, or with a machine whose original part number no longer appears in any catalogue. We work from whatever you have — a drawing, a sample, or the numbers on the gearbox nameplate — and machine the replacement to suit. Alongside the made-to-order work we supply crane spare parts and complete gearboxes, so a transmission repair does not have to be split between two suppliers.

Buyers are usually maintenance managers, workshop fitters and parts dealers keeping mixed fleets of FUWA, SANY, XCMG and ZOOMLION machines in service. Tell us the machine and where the part sits, and we confirm what fits before anything is cut.

Made-to-Drawing Gears & Shafts

  • Gear shafts. Cylindrical shafts with external splines and a finished journal, produced to the drawing you send.
  • Planetary gears and gear teeth. Straight-toothed spur gears cut from your drawing or from the sample you post to us, for planetary stages inside a reduction unit.
  • Ring gears. Toothed rings with the teeth cut around the outer rim, supplied singly or as a matched set for one stage.
  • Hollow-bore and solid discs. Open-centre bores are machined to the shaft or bearing that sits in them, so the gear seats without extra shimming.
  • Reproduction from a worn original. Where the drive is still in service but the gear is no longer listed, we measure the part you send and cut a new one to the same profile.
  • Ratios to suit the load. Planetary sets are built to reduction ratios from 5:1 to 200:1, matched to the torque the drive actually carries rather than to a catalogue figure.
  • Crawler crane parts that stay in service. The same shop produces gears for crawler crane parts long after the model year has ended.
  • Mining and port duty. Gears for heavy equipment parts in mine haulage, port handling and steel-yard cranes, where the drive runs loaded for long shifts.
Pile of machined gears and splined shafts on workshop floorTwo machined steel gear shafts with spur gears on planks

Material & Build

Gears and shafts are cut from 20CrMnTi alloy steel and case-hardened so the tooth flanks reach HRC 58-62 while the core stays tough enough to absorb shock. In a hoist or travel drive that combination is what stops a tooth from pitting and spalling when the load reverses; a gear that is hard all the way through cracks instead. Machining follows the drawing: splines and journals are finished to the fit the shaft needs, and a bore is cut to the bearing or shaft that sits in it rather than to a convenient nominal size.

Assembled gearboxes are sealed to IP65 against dust and water, which matters on a machine that is washed down at a port or works in a quarry. Where your drawing calls for a different grade or a different hardening depth, we machine to that and note it on the quotation; any recommendation of our own is stated before cutting starts. The same build standard applies whether we are cutting a single gear shaft or a batch of crane spare parts for a fleet.

From Drawing to Finished Part

  1. Send what you have — a drawing, a photograph with a rule or caliper alongside it, or the worn part itself — together with the machine model and the numbers on the gearbox nameplate. For construction machinery spare parts with no drawing, a sample is enough to work from.
  2. We check it against the drive: tooth count and module, spline count, bore, shaft length and mounting flange.
  3. You get our answer in writing — what we can produce, the steel and heat treatment we intend to use, the tolerance-critical dimensions, and the price.
  4. Production starts once you approve the drawing. For a complete gearbox we also confirm the ratio against the machine's original specification.
  5. Teeth are cut, the part is heat treated, and the bore, splines and journals are finished and measured.
  6. Every critical dimension is checked against the approved drawing before the part is released.
  7. The finished part is photographed, packed for export and shipped against the terms agreed on your order.

Planetary Gearbox Range

Type Key Models Applications
Rexroth GFT gearboxes GFT 80T3, GFT 90T4, GFT 110WK4 FUWA crane slewing and hoist systems
Kawasaki reducers K3V/GPC, K5V series SANY drilling rig rotation drives
Crane hoist gearboxes Custom 3-stage designs XCMG lifting winches and boom control
Huade hydraulic gearboxes HD-HB series (China OEM) Cost-efficient retrofit solutions

Available Reference Numbers

  • Rexroth GFT and GFB reducers: GFT80W30B77-12, GFT80W30B77-17, GFT36W3B79-31, GFT36W3B79-30, GFB60T3B107-01, GFB60T3B107-13, GFT110T3B215-11, GFT110T3B215-03, GFT80W30B77-41, GFB36T3B80-20, GFT110W3B88-23, GFT80W3B99-28, GFT80W3B99-29, GFB60T3B87-08, GFT110W3B96-22, GFT80W3B127-14, GFT600N1019, GFB80T3B128-05, GFT600N1014, GFT110W3B88-03, GFT80W3B99, GFB80T3B151, GFT110W3B8802, GFT110W3B96-35.
  • RG, M3X and RCV reducers: RG20D25B4, M3X530APN-467-RV038A, M3X280BPN-252-XV004A, RG23C34B6-T, M3B530BP-533/370-XV143A, M3X280BPM-252-XV007A, RCV8CC2004, M3X530APM-485-RV037A, M3X530BPN-485-RV030B, RG23C34B5-L, M3X530APN-485-RV024C, M3X530APM-485-RV025A, M3B530AP-485/315-RV099A, M3X530BPM-RV035A, M3B800BP-800/369-XV092A, M3X280BP-252/166-XV037B, M3X280BP-252/166-XV038B, M3B530BP-533/242-RV146B, RCV8CC1111.
  • SANY gearboxes: TM60VC-A-185/109-2, TM40VD-A-106/167-1, MBEB 6680, MBEB 344, MBEB 414C.
  • Not listed? Send the number off the housing anyway — we also source gearboxes and crane spare parts beyond these references.

Technical Specifications

Parameter Rexroth GFT Series Kawasaki Reducers Huade OEM
Max torque 180–500 kNm 100–350 kNm 80–300 kNm
Efficiency ≥96% ≥94% ≥92%
Mounting Flange or bolt-on Spline or keyed shaft Custom flanges
Lubrication Synthetic oil (ISO VG 320) Grease or oil bath Oil bath
Operating temperature -30 °C to +120 °C -20 °C to +100 °C -20 °C to +90 °C

Applications

  • Mining machinery drives. Planetary stages in the swing, travel and hoist drives of mine-site machines, where dust, shock loading and long shifts are normal.
  • FUWA crawler crane parts. Hoist, slewing and travel drives, including the gear sets that are replaced as a unit during a major overhaul.
  • Rotary drilling rigs. Rotation gearboxes and the gears inside them on SANY rigs, where torque is held high for hours at a time.
  • Lifting winches and boom control. Winch and boom drives on XCMG machines, where a worn gear usually shows up as drift or noise long before it fails.
  • Retrofit and replacement. Older XCMG and ZOOMLION machines where a Chinese-built gearbox or a made-to-order gear set is the practical route back into service.
  • Port, terminal and steel-yard cranes. Heavy equipment parts for handling cranes that work close to continuously and cannot wait out a long factory order.

Installation & Commissioning

  1. Lay the replacement beside the part that came out and satisfy yourself that it is the right one before anything further is dismantled.
  2. Clean the mating faces, the shaft journal and the spline; a burr or a scrap of old gasket is enough to throw the mesh out.
  3. Fit the gear or shaft the way your workshop manual specifies — where a bearing or bore is a light interference fit, warm it rather than driving it on with a hammer.
  4. Assemble the stage in drawing order and line up any timing marks the original carried, so the planet set goes back in phase.
  5. Fill to the specified level with the lubricant listed for your gearbox series before the first start; a unit run dry, even briefly, will damage the teeth.
  6. Turn the drive through a full revolution by hand to feel for tight spots, then run it without load and watch for noise, heat and oil at the seals.
  7. If you are fitting other construction machinery spare parts at the same time, check each against the machine before assembly.
  8. Re-check the mounting bolts and the oil level after the first shift, and again at the end of the first week, before the crane parts go back into full service.

Gearbox Overhaul Support

A gearbox usually comes out because of a symptom rather than a sudden stop: metal in the oil, a whine that follows the load, oil weeping at the output seal, or a case running hotter than it used to. Once the unit is on the bench the question is whether to rebuild or replace. Rebuilding is normally the faster answer when the housing, bearing seats and mounting are still sound, and it keeps the machine on its original mounting and shaft arrangement.

We supply what a rebuild needs — individual gears, gear shafts, seal and bearing sets, repair kits for hoist and travel drives — matched to the numbers on the gearbox nameplate rather than to a generic size. A new gear fitted on a worn bearing usually repeats the same failure, so the seal and bearing set is normally replaced at the same time as the gear. Send the unit or the damaged parts and we measure them against the original specification before quoting.

As a crane parts supplier we already hold the gear, seal and bearing references for these units, so a rebuild does not turn into a search for four different items from four different places.

Ordering & Delivery

Order quantity Single units are accepted — there is no bulk-only requirement
Stock parts Confirmed at enquiry; typically 7–15 days, dispatched from Dalian or Shanghai
Made-to-order gears and gearboxes Typically 25–30 days, counted from your approval of the drawing
Trade terms EXW, FOB, CFR, CIF
Payment T/T, Western Union, L/C
Warranty Confirmed on your order — typically 2500 working hours or one year, whichever comes first
Packing Export packing suited to the part and the route; confirm the method for your shipment
Order handling Sourcing, machining and inspection records stay with one crane parts supplier
What to send with your enquiry Machine model, the numbers from the gearbox or pump nameplate, and the part you are replacing

Discontinued & Hard-to-Find Parts

When a machine is out of production but still working, the part number matters more than ever. If the number you have is discontinued or hard to trace, send us the machine model together with that number: we search our supplier network, confirm what is genuinely available, and give you a straight answer before you commit. Where the original is no longer made, we set out the alternatives we can actually supply, or an upgrade path, and coordinate samples, inspection and made-to-order work with the suppliers we buy from. Sourcing, consolidation and export handling stay with us.

FAQ

Are your gearboxes genuine Rexroth or Kawasaki units?

Yes. We supply original Rexroth GFT and Kawasaki units alongside Huade HD-HB gearboxes produced under Chinese OEM arrangements. Every gearbox goes out against its original model number, and the unit, its condition and its origin are stated on your quotation before you commit. The same sourcing channels cover the other heavy equipment parts we supply.

Can you match a legacy or discontinued gearbox model?

That is a large part of this work. Send the drawing, the number stamped on the housing, or the gearbox itself, and we reproduce what you need — usually in an upgraded material. Legacy units are matched by the numbers on the housing and by the internal gear set, so the replacement keeps the original mounting, shaft and ratio.

Do you supply sealing kits and bearings for the same gearboxes?

Yes — seals, bearings, gaskets and individual gears are available for the units we supply. Give us the gearbox model, or the numbers on the old seal and bearing, and we match the set to the position you are rebuilding so the kit arrives complete for that stage.

How do I confirm compatibility with my crane or drill rig?

Send the machine model and the details from the nameplate — a Rexroth A11VO pump on a FUWA crawler crane, for example. We check the mounting, the spline or keyed shaft, the ratio and the flange pattern against the original, and confirm fitment before you order. Photographs of the old unit and its nameplate, plus the list of crawler crane parts you are replacing, speed that up.

Can you manufacture a gear shaft or planetary gear to my drawing?

Yes. Send the drawing, or the worn part if there is no drawing, together with any material and heat treatment you have specified; where nothing is specified we propose the steel and hardening and tell you what we intend to use. The finished part is measured against the approved dimensions before it ships, the same way we check any crane parts order.

The gear is worn and its number is unreadable — can you still identify it?

Usually. Send the gear itself, or clear photographs with a rule or caliper laid alongside it, together with the machine model and the gearbox it came out of, and we work back from the part to the original specification. The same approach works for other construction machinery spare parts where the markings have worn away.

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